In this blog we will be doing a detailed comparison between SAICON Portable Upvc Window Making Machines vs Semi Automatic Upvc Window Making Machines.
If you do not wish to read through the blog text, you can skip the text and check the video below this blog text.
For this comparison to be fair and transparent, we decided to visit a factory which uses Semi Automatic Upvc Window Manufacturing Machines and get to know from them what are the challenges faced by them using their Semi Automatic Upvc Window and Door manufacturing machines.
We have also taken care that the fabricator whose factory we decided to visit is a experienced one. In this case, the Upvc Window Fabrication Company that we chose has a working experience of 13 years.
So lets start with the first machine that we see over here, and that is a glass bead cutting machine.
As you know SAICON teaches you how to cut glass beads using the miter saw cutting machine itself. So you do not require to invest in a semi automatic glass bead cutting machine shown below.
The second machine that we came cross is a double head cutting machine. Now here lies a small difference. The set of machines that we provide you in our Portable Upvc Window Manufacturing Unit is a single head cutting machine, which is more than sufficient for your production needs. But if you want a higher production quatity in cutting, you can also opt to buy another Single Head miter saw cutting machine which will eventually provide you with the same production quantity as a Double Head Cutting Machine at less than fraction of a cost.
The third machine that we came across in their factory was a V cutting machine. Now this process of V Cutting, V Welding and V cleaning is a very elaborate and time consuming process. Buying so many machines just to do such a small job of V welding as per me does not make sense. So we teach you how to do mechanical joint using cutting machine only. So you do not need to go into the detailed process of V Cutting, V Welding and V Cleaning.
The fourth machine that we saw was a interlock slot cutting machine. Now this is a very simple process which can easily be done using a chisel and don’t worry we teach you how to do this in the detailed training video of 3.5 hours that you get from us alongwith SAICON Portable Upvc Window Manufacturing Unit.
Now comes the fifth machine which was a waterslot machine. Now the problem with most semi – automatic waterslot machines are that they cannot drill waterslot in the middle track of 2.5 Track Frame or 3 Track Frames. But this problem is easily solved when you use SAICON Portable Upvc Window Manufacturing Machines. As we have a dedicated machine just to make waterslots on the middle track of 2.5 Track Frame or 3 Track Frames.
Now we came across one of the most important machines and that is the upvc corner welding machine. The machine that they had in their factory was a semi automatic four head upvc corner welding machine. But the main problem with semi automatic welding machines are that they are table top. So when you need to weld a big sized frame of a upvc door or window, the extended loose portion of the frame that is extended outside during the upvc corner welding process tends to sag because of it’s own weight and a few extra people are needed to hold the frame while someone does the welding.
But with SAICON Portable Corner Welding Machines there is no such problem. No matter how big the frame is you can always put in on the ground and weld them very easily. Our fabricators have even made frames as big as 12 feet x 19 feet using our Portable Upvc Corner Welding Machine.
Then we arrived at the Semi Automatic Corner Cleaning Machine. This machine cleans the excess burnishings of the Upvc Profile corners after welding. The problem that these Semi Automatic Corner cleaning machines have is that the depth of the corner cleaning groove made on top of the profile cannot be adjusted according to your preferance.
But with SAICON Portable Corner Cleaning Machines you get a aditional advantage of adjusting the depth of the corner cleaning groove that you make after the Upvc Corner Welding has been done.
Last but not the least one must remember that all semi automatic or automatic upvc window fabrication machines require a big and powerfull air compressor to run them. But with SAICON Portable Upvc Window Manufacturing Machines you don’t need to worry about that, as all SAICON Upvc Machines are fully electric and hence do not need any air compressor to run.
My sole motto here is to not demean Semi Automatic Upvc Window Manufacturing Machines but to clearly make you understand a comparative analysis on the advantages that you get in a SAICON Portable Upvc Window Manufacturing Unit over other Semi Automatic Upvc Window Machinery Setups.
Do check out our other blog on “Process of Marketing Upvc Windows & Doors”
If you plan to setup your own upvc window and door making factory, feel free to contact us. We manufacture fully portable upvc window manufacturing machines.